Light Rails – American profiles

Light Rails

American Profiles

In the early days of railroading, rolling stock and the loads they carried were much lighter than they were to become. One of the first rails with the familiar “I” shape originated in the UK in 1829. Coincidentally, Stephenson’s Rocket locomotive was created in the same year. These rails weighed just 36 lbs/yard (17.9 kg/m) whereas a modern Transport rail might be 136 lbs/yard (67.4 kg/m).

Over time, lightweight rails have been superseded by larger & heavier rails for transportation purposes. Mining was an early adopter, and lightweight rails found other uses: light crane systems, assembly lines, automated warehouse retrieval systems, hanger doors, amusement parks and even car washes, to name only a few. As this shift took place, Light Rail formed a class distinct from Transportation Rail. Different countries have developed their own standards and the rails themselves evolved with different shapes, sizes and specifications. European and American standards dominate the Light Rail market.

Basic Dimensions

ProfilesWeight Head width Height Base width Web
kg/mlb/ydmminmminmminmmin
ASCE20 9.9220.0034.131 11/3266.672 5/866.672 5/86.351/4
ASCE25 12.4025.0038.101 1/269.852 3/469.852 3/47.5419/64
ASCE30 14.8830.0042.861 11/1679.383 1/879.383 1/88.3321/64
ASCE40 19.8440.0047.621 7/888.903 1/288.903 1/29.9225/64
ASCE45 (JIS22)22.3245.0050.80293.663 11/1693.663 11/1610.7227/64
ASCE50 (TR25) 24.8050.0053.982 1/898.433 7/898.433 7/811.117/16
ASCE60 29.7660.0060.332 3/8107.954 1/4107.954 1/412.3031/64
ASCE75 (JIS37, TR37) 37.2075.0062.712 15/32122.244 13/16122.244 13/1613.5017/32
ASCE80 39.6880.0063.502 1/2127.005127.00513.8935/64
ASCE85 42.3085.2765.092 9/16131.765 3/16131.765 3/1614.299/16

Mechanical properties

Profiles - Grades available≥ 155 HB≥ 201 HB≥ 260 HB≥ 285 HB≥ 321 HB
ASCE20
ASCE25, ASCE30, ASCE40, ASCE45, ASCE50
ASCE60, ASCE75
ASCE80
ASCE85

Drilling

Rail profileSpacingHole diameterElevation
ABDE
mminmminmminmmin
ASCE2050.802101.60415.885/829.801 11/64
ASCE2550.802101.60415.885/831.351 15/64
ASCE3050.802101.60419.053/435.321 25/64
ASCE4063.502 1/2127.00522.237/839.691 9/16
ASCE45 (JIS22)63.502 1/2127.00522.237/841.671 41/64
ASCE50 (TR25)63.502 1/2127.00522.237/843.661 23/32
ASCE6063.502 1/2127.00523.8115/1648.421 29/32
ASCE75 (JIS37,TR37)66.682 5/8139.705 1/225.40153.782 15/128
ASCE8063.502 1/2127.00525.40155.562 3/16
ASCE8563.502 1/2127.00528.581 1/857.552 17/64
Drilling - Light Rails

Description

In the interest of standardization, the American Society of Civil Engineers (or ASCE) developed a set of rail profiles in 1893. These rails all have a height equal to the width of their bases, and share the same proportions of steel weight in the head, web & foot.

The ASCE rails quickly spread all over the world with production taking place in mills far from the USA. With many producers of the same products, it was not uncommon for each Mill to follow its own standards and naming conventions. For example, ASCE45 is known as JIS22 under the Japanese Industrial Standards. Similarly, the Brazilian TR25 is the same as the ASCE50 rail. The TR is from the Portuguese ‘trilho’ or rail.

American Light Rails are produced under the dimensional tolerances and mechanical properties defined in the ASTM A1/00 technical specification.

American Light Rails are produced in standard lengths of 20, 30, 33, 39, 40, 60, 78 and 80 feet (≈ 6, 9, 10, 12, 18 and 24 meters). Other lengths are also available upon special request. The ends can be finished as needed, either non-drilled (blank) for welding or drilled with 2 holes for joint bars.